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5 Tips: Real Epoxy Flooring Costs Per Foot

Epoxy flooring cost depends on factors such as material, labour, surface preparation, and project size. Initial installation falls between $4-$10 per square foot, but it offers long-term value that includes low maintenance costs and high durability, especially for industrial spaces. High-grade epoxy is a cost-effective long-term investment with a lifespan of 10-20 years.

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Why Do Epoxy Floors Save Money Long-Term?

Epoxy flooring systems offer long-term cost savings due to their durability, low maintenance and energy efficiency. The initial cost of $5 to $8 per sq ft is offset by reduced maintenance and replacement costs. The seamless, glossy surface reflects light, lowering electricity bills and labour costs for cleaning, while resistance to chemicals prevents early degradation. Furthermore, it minimises liability claims, potentially reducing insurance premiums, and extends the lifespan of underlying concrete structures. The break-even point is typically within a few years.

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Calculate Your Epoxy Floor Maintenance ROI Today

Epoxy flooring has substantial long-term financial benefits for businesses. Its 10-20 year lifespan, low maintenance requirements, and resistance to chemicals and wear, contribute to reduced costs and operational efficiency. Organisations can expect to halve maintenance expenses and limit replacement and repair costs. Epoxy flooring's non-slip properties also contribute to a safer workplace, reducing liability risks.

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What Does Commercial Epoxy Flooring Really Cost Today?

Commercial epoxy flooring costs vary based on factors like project size, decorative finishes, foot traffic and maintenance costs. Although initial prices can be high, ranging from $27 to $57 per square metre, the minimal upkeep and long-term durability of 25+ years makes this a cost-effective solution. Costs can be reduced in larger projects through economies of scale. Other key cost drivers include the grade of materials used and the complexity of the installation. Premium finishes can increase costs but offer aesthetic value to the installation.

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Calcium Chloride Testing: Is Your Floor Ready?

Calcium chloride testing is a vital step in assessing a concrete slab's readiness for covering materials. The test measures a slab's moisture vapor emission rates by placing a pre-weighed calcium chloride disc under a sealed sheet for 24 hours. The accumulated weight helps calculate vapor emission rates, which ideally range between 3-5. Technicians must adhere to specific protocols to ensure accurate results, which include meticulous surface preparation and maintaining the test setup for 60-72 hours.

How to Test Epoxy Bond Strength on Floors

Epoxy bond strength on floors are assessed using specific tools and protocols to ensure adherence to industry standards. Measurement tools include tensile testing machines, peel strength test devices, and surface preparation tools. To determine if a surface is ready for epoxy bonding, technicians conduct various tests such as moisture testing, visual and tactile inspections, pH testing and surface roughness measurements. Pull-off testing, following ASTM D4541 guidelines, measures the epoxy's bond strength by applying a controlled force on the surface.